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Energy

EnergyAudit

Training & Awareness Programs

At Encon Energy Concepts, we are dedicated to enhancing awareness about the importance of energy efficiency among engineers and engineering students. Our workshops and seminars are designed for both educational institutions and corporate business organizations, focusing on energy efficiency in industrial and commercial buildings.

Description

This seminar addresses various losses and methodologies to correct them in electromechanical utilities, including:

  • Will give you a complete account
  • Easy Customer Service
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  • Complete account of the system
Additional Focus

Infrared Thermography: A crucial predictive maintenance tool for a safe, productive, and efficient working environment.

Certification

Participants will receive a “Certificate of Participation” from Encon Energy Concepts.

Description

This seminar covers the causes and impacts of harmonics in business environments and methods for their mitigation. The session includes practical understanding with photographs and equipment connected to a load center at your institution.

Certification

Participants will receive a “Certificate of Participation” from Encon Energy Concepts.

Training Courses by International Bodies

In addition to our seminars and workshops, we offer advanced training programs conducted by international ISO training and certification bodies, such as SGS India.

Certification of Participation:
Provided to all participants by the certification body.

Certification of Training:
Awarded to participants who pass the examination at the end of the training program.

We offer

01

Industry Specific Training

02

Training by Key Subject (Quality Management, Environment, Management Development etc...)

03

In House Training Course (Based On A Public Course or a Customized Curriculum).

04

Mostly Training offered about a standard can be classified as...

05

Awareness & Foundation Training

06

Implementation Training

07

Internal Auditor Training (often IRCA Certified)

08

Lead Auditor Training (Often IRCA Certified)

Training Programs

Training Programs can be on...

Quality Management Systems (ISO 9001:2008)

Environmental Management Systems (ISO14001:2004)

OHSAS (ISO 18001)

Integrated Management System Certification

Food Safety (ISO22000, FSSC22000, HACCP, BRC, IFS)

Pharmaceuticals – WHO GMP Audit Solutions

Energy Management Systems (ISO 50001:2011)

SIX SIGMA – GREEN BELT & BLACK BELT

EQUIPMENT AUDIT - ELECTRICAL AUDIT

We should remember that every equipment is designed for the Maximum Loading Under worst case Conditions , which is NOT the case in real life situation... Every equipment is losing its Best Efficiency Point due to ageing, Every equipment is to be tuned for the Specific application of your Industry , in order to achieve the best output at lesser operating Cost, Hence we study the Operating Conditions and the Working style of each & every equipment under the Real –Time Conditions , and analyze the necessary solutions , in order to Improve the Efficiency of the Equipment and to reduce the Energy Losses.

What are the Equipments we Study ...?

EQUIPMENT AUDIT - THERMAL AUDIT

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What Is Thermal Audit ..?

Thermal Audit is the Study of Efficiency/ Losses of an Industrial Heating System like Boilers & Furnaces.

Why Thermal Audit ..?
In every Industrial Heating boilers &Furnaces the Most of the Energy / Money spent on the Input resources like Coal/Diesel/Furnace Oil are wasted in the form of Escaped Gases in the Stack and Heat thru’ the Skin & Openings etc
  • Also the Stack gases which escape with the excess input energy/materials, will also Pollute the atmosphere.
  • Steam generated thru’ the boiler process, when transported to the end process “Leaks “ thru the pipe lines.
  • Condensation of steam at process and pipe lines , is a Pure water.
  • For the above reasons , it is intelligent to save the Energy being wasted in Boilers/Furnaces , not only as a Cost Saving Measure but also as a Social Cause .
What We Do ...?

We analyse the existing Boiler / Furnace Operation

  • We Study Flue Gas Composition
  • We Study the Condensates that escapes thru ‘ the traps
  • We study the Usefulness of the Steam after the Completion of the Task
  • We Study the Operating Methods to Improve operating Efficiency
  • Encon Recommendations

POWER QUALITY AUDIT

Harmonics Study

Harmonics are the distorted waveforms of Current/Voltage Created by Non –Linear Loads like Variable Speed Drives/Electronic Ballasts/ Computer power Supplies and any Electronic Load with Switch Mode Power Supply & Current Chopping Circuitry.

Harmonics Study

Harmonics waveforms have very high frequencies when compared to the fundamental waveforms. It , when super imposess on the fundamental Current/Voltage Waveforms, distorts the resultant waveforms.And there by the True Power Factor (KW/KVA) also distorts. This results in REDUCTION in(useful)Active Power, which does the actual work , and INCREASE in Wattless (Waste)Power. Which results in INCREASED ( I²R) Lossess & Cable and Equipment Heat.

Harmonic Waveforms

Reduces the Equipment (Motors/Cables/Transformers etc..) Life

  • Increases the Demand
  • Increases the Equipment Size & Cost of Installation
  • Increases the circuit breakers/relays/Contactors malfunctioning
  • PLC/Microprocessor tripping etc....
  • Increased Down Time & Reduced Productivity

We exactly study

  • The presence of Harmonics (V&I) THD & K-Factor
  • Analyse the Individual harmonic level (Up to 50th order)
  • Study the True Power Factor Level
  • Impacts of Harmonics On Transformers
  • Voltage & Current Unbalances in the Network
  • Voltage Dips/Swells in the Network
  • Switching Transients & their Effects
  • Effects Of Capacitors Switching & Resonance
  • Impacts of Harmonics on Maximum Demand
  • Thermal Impacts of Harmonics on Power Distribution & Equipments
  • Recommendations of Suitable Harmonics Mitigation measures...

INFRARED THERMOGRAPHY

Infrared Thermography
Need for Infrared Thermography

When your business depends on electrical machinery and equipment for increased productivity and improved cash flow, it is extremely important to keep that machinery inspected and well-maintained on a regular basis. Preventive electrical equipment maintenance done regularly by trained, professional and experienced electrical workers helps to detect electrical problems before they become serious issues. By scheduling routine maintenance checks that utilize advanced technology and expert electrical skills, the industrial equipment and machinery on which your business runs can continue working efficiently, reducing the risk of a catastrophic failure that can cost time and money. Read on to learn the benefits of preventive electrical equipment maintenance, as well as the use of infrared thermography in detecting electrical problems.

Save Time and Money
Save Time and Money

An effective preventive electrical maintenance program involves scheduling routine inspections and checkups on a regular basis, ensuring that your equipment and machinery is continually checked for both minor and major problems.

A Safer Workplace
A Safer Workplace

Not only can preventive electrical maintenance save businesses time and money, but by keeping equipment functioning properly, the risk of hazard is greatly reduced and the work environment becomes a safer place. Electrical equipment failure can lead to serious hazards, including fires and arc flash, which can leave workers severely injured. Equipment that is not working properly or problems that are left undetected can have unfortunate results for electricians working with or near the equipment. Machinery should be inspected frequently to identify potential problems and prevent them from becoming dangers in the workplace.

A Safer Workplace
Using Infrared Thermograph

The use of infrared (IR) thermography is critical to preventive maintenance in electrical work environments. All objects radiate thermal energy, or heat, and IR cameras can detect the radiation of heat that is emitted from any given object by taking "heat" images. Through a range of colors, these images present hot spots that cannot otherwise be perceived by the naked eye. IR thermograph is used to reveal loose circuits, equipment failure and safety hazards. Electrical workers can then use the thermographic images to analyze and measure temperatures, identifying problems and fixing them before they become severe.

THERMOGRAPH STUDY- SAMPLE IMAGES

Electrical Distribution & Equipments
Building –Thermal Envelope
HVAC –Insulation Monitoring

COMPRESSED AIR AUDIT

Why Compressed Air Audit...?

We all know that ...

  • Air is Free But Compressed Air Is NOT
  • Pneumatic Tool is costlier than a Electric Tool By 20 TIMES
  • Cost Of 1m3 of Compressed Air about 47 Paisa
  • The useful Conversion efficiency of a Compressor is Only 5-15 %

We all know how much is the Volume of Compressed Air we need to run our Plant & machineries.... BUT WE SELDOM KNOW HOW MUCH IS BEING DELIVERED FROM OUR COMPRESSORS.

What We do ...?

We with our ON-LINE DATALOGGER, capture the Pressure/Velocity/ Temperature and the Volume of Compressed Air that we deliver from The Main Pipe Line ON REAL TIME BASIS, and compares with the Consumption requirement with the Industry Standards, with the Help of a Computer Programme.

Benefits ...

This Study reveals the real air that is being produced and the Energy/Money Spent on it... This Study also reveals the exact Volume is Compressed Air that is exactly required by the Process in the Real life Operating Conditions.

Compressor Study

  • Leakage Quantification Study
  • Volumetric Efficiency Study (Actual FAD)
  • ISO-Thermal / Iscntropic Efficiency Study
  • Specific Power Consumption Study (Kmhr/cfm)
  • Receiver Size Study
  • Inlet / Outlet Air Quality and Energy Conservation Analysis
Compressor Study

Leakage Point Identification By Ultrasonic Leakage Detector

Real Time Air Flow, Temperature, Pressure Measurement Compressed Air Data Logger

Accurate Air Volume Generated and , Specific Power Consumption Study, Maximum Utilisation Efficiency of Compressors, Instant Velocity (Max/Min) / Total Flow / Pressure / Temperature Graphs

ISO 50001:2011 (EnMS)

ISO 50001:2011, Energy management systems – Requirements with guidance for use, is a voluntary International Standard developed by ISO (International Organization for Standardization). ISO 50001 gives organizations the requirements for energy management systems(EnMS). Benefits: ISO 50001 provides benefits for organizations large and small, in both public and private sectors, in manufacturing and services, in all regions of the world. ISO 50001 will establish a framework for industrial plants ; commercial, institutional, and governmental facilities; and entire organizations to manage energy. ISO 50001 — Why is it important ?

Energy is critical to organizational operations and can be a major cost to organizations, whatever their activities. An idea can be gained by considering the use of energy through the supply chain of a business, from raw materials through to recycling. ISO 50001 — What will it do ? ISO 50001 will provide public and private sector organizations with management strategies to increase energy efficiency, reduce costs and improve energy performance. ISO 50001 — How does it work ?

ISO 50001 is based on the ISO management system model familiar to more than a million organizations worldwide who implement standards such as ISO 9001 (quality management), ISO 14001 (environmental management), ISO 22000 (food safety), ISO/IEC 27001 (information security). In particular, ISO 50001 follows the Plan-Do-Check-Act process for continual improvement of the energy management system.

Approach:
Plan:
conduct the energy review and establish the baseline, energy performance indicators (EnPIs), objectives, targets and action plans necessary to deliver results in accordance with opportunities to improve energy performance and the organization’s energy policy.
Do:
implement the energy management action plans
Check :
monitor and measure processes and the key characteristics of its operations that determine energy performance against the energy policy and objectives and report the results.
Act:
take actions to continually improve energy performance and the EnMS.

ENERGY MONITORING SYSTEM - EMS

Energy Management System - “The Entire Plant @your Finger Tips ....”

It is wise to install an Energy Management system in the plant to monitor and record the energy consumption from all the load centers. An energy management system can provide accurate energy consumption data to the maintenance and management personnel to monitor and control the consumption.

Unless We Measure We Cannot Monitor...!!!

Unless We Control We Cannot Survive...!!!

Image Instrument Model Range Application
PQ Analyser PQ Analyser HIOKI-3197 690V/5000AC/LV SYSTEM Power Quality Analysis
Energy/Harmonics Meter Energy/Harmonics Meter Meco 4545 1000v AC/1500A/99th Order Energy / Harmonics Study
Thermal Imager Thermal Imager Testo 875 9Hz/320x240 Pixels/Upto 280°C To find Hot Spots in Electrical distribution & Equipments
Comp. Air Data Logger Comp. Air Data Logger VP Flow Scope Upto 150 nm/Sec & 16 Bar To Analyse & Record Compressed Air Flow / Pressure / Temperature
Testo 330 Testo 330 Kane Intl-U.K - 940 SO2/NOX/O2/CO/CO2. Excess Air & Efficiency To analyse Boiler Performance
Ultrasonic Leak Detector Ultrasonic Leak Detector EXAIR-USA 9061 20KHz-100KHz / Max 6 Meters Distance To find out Air/Steam Leaks in the System
U Tube Manometer U Tube Manometer NA 460mmWC Differential Pressure Measurement
Anemometer Anemometer Lutron - AM-4201 Upto 30m/sec Air Velocity Measurement
Lux Meter Lux Meter Kusa Meco KM-100K Upto 100,000 lux To measure Lux level of a Lighting System
Ultrasonic Leak Detector Ultrasonic Leak Detector EXAIR-USA 9061 20KHz-100KHz / Max 6 Meters Distance To find out Air/Steam Leaks in the System
Tachometer Tachometer (Non-Contact) KM 2234 BL 5-9999 RPM To measure RPM of a revolving equipment
IR Thermometer IR Thermometer Fluke 570 Upto 900°C To measure Temperature of a point/Joint/Equipment